ELECTROMAGNETIC INSPECTION (EMI)
Introduction and Basic Information
VEDAQ 2000-C is a portable, computerized, multi-function EMI system for inspecting drill pipe and tubing. Transverse flaw detection and TRUEWALL solid state (Hall effect) wall monitoring functions are standard on the VEDAQ 2000-C. It’s lightweight, compact and extremely portable design allows the VEDAQ 2000-C to be operated at the rig site or in a pipe yard. Commands (i.e. gain, coil, buggy adjustments) are controlled on the computer. The inspection results are displayed digitally in the software with individual channel colors for easy interpretation. The VEDAQ 2000-C is designed to meet most industry requirements set forth by API, DS-1, etc.
Specification
Capacity: 2 3/8″ to 6 5/8″ O.D. drill pipe and tubing
Functions: Transverse flaw detection (MFL) TRUEWALL magnetic wall thickness monitoring (MFD)
Data Acquisition: Data acquisition system with ruggedized laptop computer (all functions performed on computer with multi-color data display)
Production Rate: Up to 150 ft /minute
Inspection Criteria: The VEDAQ 2000-C is designed to meet most industry specifications (i.e. API, DS-1, etc.)
Major Components: Electronics console Ruggedized laptop computer with VEDAQ software Power, signal, and buggy drive cables High speed buggy drive with variable speed DC motors Powerful DC magnetizing coils Air jack set (standard or Hi-Low models vailable) Buggy heads (sizes optional) Calibration standards (sizes optional)
BOTTOM HOLE ASSEMBLIES
Introduction and Basic Information
We can provide BHA inspections on any drilling component used in the industry to check conformation to API RP7G T.H.Hill DS-1(Bureau Veritas), or any other standards requested by the client.
BHA includes:
- Drill Collars
- Heavy Weight Drill Pipe
- Cross Over Subs
- Stabilizers
- Reamers
- Bit Subs
- Down Hole BHA
- Drilling Specialty tools: MWD/LWD, Mud motors & Jars
- Fishing tools, etc.
Types of Inspection includes,
- Visual Threads Inspection
- Blacklight Inspection of connection
- Threads Profiling Gauge
- Dimensional Inspection
- Visual Tube Inspection
- Magnetic Particle Inspection
- Dye Penetrant Inspection
- Refacing
TUBING & CASING INSPECTION
Introduction and Basic Information
Inspection of new/used casing or tubing is carried out in accordance with API RP/Spec. 5CT,5A5,5C1 and the general scope shall include:
- OD Blasting/cleaning
- Visual body Inspection
- ID Cleaning
- Spot Wall Thickness Measurements
- Visual Thread Inspection
- Full Length Drifting
- Full length EMI for Casing & Tubing
LIFTING GEAR INSPECTION
Personnel involved in our operations and inspections are all qualified and competent professionals in Lifting Equipment Inspection. All of them are Graduates, certified by Lifting Equipment Engineers Association(LEEA) and qualified on different Non-Destructive Testing methods (ASNT Level 2).
All our engineers have been given specialized external and internal training and are continually assessed. This provides objective evidence that they are competent to perform the duties assigned.
All Tests and Inspections are carried out in strict accordance with approved international/client/OEM Standards/procedures. These can be reviewed and audited by the client prior to any work being carried out.
- Equipment Verification
- Lifting Accessories and Lifting Equipment Inspection
- Offshore Containers Inspection
- Below the Hook Lifting Devices
- Mobile Crane Inspection and Testing
- Offshore Crane Inspection and Load Test
- Truck Mounted Crane Inspection and Load Test
- Thorough Examination for Wire Rope Sling and Shackle.
- Inspection to expose materials to locate visually, a manufacturing defects or mechanical / Fatigue damages on Wire Rope Sling and Shackle
- To perform the visual examination of the exterior and the interior of the container without cargo to ensure that the container is fit for its intended use. All load bearing parts, especially the base structure, shall be inspected. For container with fixed equipment, the inspector shall determine whether the access to load bearing parts is adequate.
- Many more
DERRICK / MAST INSPECTION
Masts and derricks support enormous loads when drilling and running casing. API-recommended practice for mast and derrick inspections is a critical element to avoiding potentially non-productive time or even serious incidents and catastrophic events during drilling operations or following rig reactivation.
NDTCCS offers full API 4G derrick inspections in line with API-recommended practice. API-recommended practice 4G has established four categories for drilling and well servicing structure inspections and sets forth personnel qualifications for these inspections.
- CATEGORY I: Category I inspections are carried out by general rig personnel conducting daily observation of the mast/derrick and substructure during operation to determine indications of inadequate performance.
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CATEGORY II: Category II inspections are performed by personnel having adequate experience and knowledge in masts/derricks.
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CATEGORY III: Our Category III inspectors are in possession of a recognized degree, certificate, or professional standing, or who by knowledge, training, or experience have successfully demonstrated the ability to resolve problems related to the subject matter or work in question.
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CATEGORY IV: Category IV inspections are closely supervised by a professional engineer, original equipment manufacturer representative or other manufacturer of drilling structures’ authorized representative. Category IV inspectors satisfy the requirements of Category III inspectors and are also qualified to perform weld inspections.
HANDLING / HOISTING TOOLS INSPECTION
Handling/Hoisting tools play a major part in any modern drilling operation. They are used for suspending, moving, and rotating tubular in and around the well center and on the drill floor.
Conducts inspection on several types of handling tools and equipment as per applicable API Recommended Practice/OEM manuals/Client Procedures to identify defects, which may lead to Equipment failure.
- Elevators
- Tongs
- Slips
- Safety Clamps
- Manual Tongs
- Elevator Spider
- Crown Blocks
- Drilling Hooks
- Top Drive System
- Travelling Block
- High Pressure Lines
- Kelly Hose & Vibrator Hose
- Rotary Table
- Bushings
DROPS SURVEY
Introduction and Basic Information
An ever-increasing emphasis on preventing dropped objects is spreading through the industry. It is essential to create an increased vigilance and awareness of the workplace NDTCCS has been constantly working to combat dropped objects incidents. To provide our clients with better and safer working environments, we have developed reporting software for Dropped Objects Surveys which is used by our inspectors to compile an inventory of all potential DROPS items in the work area.
We typically cover the following on a full survey which can be specified as per the client’s instructions.
- Derrick / Mast Structure
- Traveling Equipment
- Sub-structure/Moonpool
- Deck Cranes
- Gantry Cranes
- Knuckle boom Cranes
- Jack House and Legs
- Raised Catwalks and Conveyors
- Communication Masts
- Fixed Third Party Equipment
- Accommodation & Rig Compartments
- Other Areas
DRILL PIPE INSPECTION
NDTCCS, can provide full range of pipe inspection while following customer’s specifications and edition of DS-1 (T H Hill / Bureau Veritas or API guidelines (API RP7G) or any other standards requested by the client).
We have state-of-the-art tube inspection equipment to meet API inspection requirements or third-party inspections, including full-length wall thickness measurement of the pipe tubes. Also have Newtech make EMI units, conventional ones as well as dual-function units with wall monitoring. Drill Pipe Inspection services includes:
- Visual tube and connection inspection
- UT Thickness Gauging
- Thread gauging
- OD Gauging
- Electromagnetic Inspection (EMI) of tube body
- Ultrasonic Inspection on End Area (UT Flaw Detection)
- Wet and Dry Magnetic Particle Inspection
- Dimensional Inspection
- Refacing